220kv High Voltage Silicone Rubber Composite Polymer Horizontal Polymeric Line Post Insulator

• Application: High-voltage
• Material: Composite Polymer
• Structure: Post Insulator
• Type: B Type Insulator
• Usage: High Voltage Power Transmission, Insulation, Electrical Installation
• Connection Method: Spherical Type
• Tidak. Model.: FZSW-220/10.5
• Size of Bearing Capacity: 10,5kn
• Certification: ISO9001, ISO 14001, ISO 45001
• Color: Gray, Red, Customized.
• Brand: Line Power
• jarak busur kering minimum: 2090 mm
• jarak kebocoran: 6740 mm
• impuls petir tahan tegangan: 1000kv
• frekuensi daya tahan terhadap tegangan basah: 395kv
• beban desain maksimal: 10,5kn
• produsen kontrak: layanan oem yang ditawarkan
• tipe bisnis: perusahaan produsen dan perusahaan trading
• Paket Transportasi: Plywood Cases, Solid Wood Cases or Carton Boxes.
• Spesifikasi: 2337± 20mm
• Merek Dagang: Line Power
• Asal: Wuhan, China
• Kode HS: 85469000
• Kapasitas Produksi: 7000pieces/Month/Machine

Deskripsi Produk

Product Description

Wuhan Line Power offer composite horizontal line post insulator for transmission line applications of various voltage classes up to and including 330kV. All of our insulators equip a one-piece, whole injection. This housing is formed onto the core by a compression molding process. Our design, manufacture, testing and quality control provide a unique products that is unparalleled. 

Payment & Shipping Terms:

Type:	Horizontal Line Post
Minimum Order Quantity:	10 pcs
Price:	Negotiable
Packaging Details:	plywood case, fumigated solid wood case
Delivery Time:	45~50 days EX-works
Standard:	IEC 61109, ANSI C29.1

RAW MATERIALS:

End Fittings	Core	Sheds and Housing
Hot dip galvanized cast iron or cast steel	Epoxy & Glass fiber (ECR is available)	HTV Silicone Rubber
Min. thickness of the galvanization: 86μm	Diameter(mm): Φ38, Φ40, Φ55, Φ70, Φ90, Φ120	Color: Grey, Red

TECHNICAL DATA:

Rated Voltage (kV)	Section Length (mm)	Dry Arcing Distance (mm)	Leakage Distance (mm)	Specified Cantilever Load (SCL, kN)	Max. Design  Cantilever Load (MDCL, kN)	1min. Power Frequency Withstand Voltage(kV)	Lightning Impulse Withstand Voltage (kV)
220	2337±20	2090	6740	10.5	5.3	395	1000

Product structure and advantages
Our company specializes in the production of composite insulators for transmission lines. The main structure is composed of rubber, epoxy glass fiber core and metal end fittings. Compared with similar ceramic and glass insulators, silicone rubber insulators have the following advantages:

(1) Small size, light weight (1/7~1/10 times that of ceramic insulators with the same voltage), good elasticity of the shed, not easy to break, convenient transportation and installation, and economical.

(2) High mechanical strength. FRP rods have high tensile strength, which is 5-10 times that of ceramic materials. The cross-section of the core material is small, the product is small in size, light in weight, and high in tensile strength. It is easy to manufacture large-tonnage insulators above 300KN.

(3) High antifouling performance and good aging resistance. The silicone rubber injection molded shed has good hydrophobicity and mobility, which makes the insulator have high anti-pollution flashover voltage and good electrical corrosion resistance.

(4) Easy installation and maintenance, which can greatly reduce maintenance costs caused by power outages and manual labor intensity.

(5) The production process is simple and the delivery time is short.
 

Technology Characteristics

Water-repellent, UV and corona resistant silicone rubber based housing.

HTV injected weathersheds are chemically bonded to the rod which has an excellent performance.

Metal fittings are fixed to the fiber glass core, not the silicone housing for maximum mechanical strength.

Corona ring applied to the metal fittings to protect the housing. Housing is chemically bonded to the fiberglass core rod.

Hydrolysis-resistant resin system applied to the fiberglass reinforced resin rod.

3mm-thick high temperature vulcanized (HTV) silicone rubber sheath improves the system's mechanical characteristics while reducing FRP rod's electric field strength.

Also protects the FRP rod during handling and installation. Metastable silicone sealing system prevents moisture ingress to the FRP rod.

 

Item	Requirement	Measured Valued
Visual examination	Fuchsine,grey or white,  no obvious mechanical admixture.  Vulcanized sillion rubber  with dense and smooth cutting surface.	Ok
Hardness (shore A)	≮50	65~70
Tensile strength  (Map)	≮4	4~6
Failure elongation  (%)	≮150	≮180
Tearing strength (kN/m)	≮10 (right angle sample)	12~15
Volume resistivity (Ω.m)	1X1012	3~8X1012
Puncture strength (kV/mm)	Alternating current ≮22	≮30
Tracking and erosion	TMA4.5,erosion depth≯2.5mm	TMA4.5, erosion depth <0.8mm
Flammability (Grade)	FV-0	FV-0

Company Profile

Our company with strong strength, reasonable price, good service and a number of enterprises to establish a long-term partnership.With high quality products and perfect after-sales service, we have won the consistent reputation of customers all over the country.We sincerely welcome customers from home and abroad to visit, investigate and discuss business cooperation.    
 

Sound Testing Equipment
The company is equipped with 1000kV Power Frequency Testing Transformer, 1800kV Impulse Voltage Generator set and 2000kN Automatic Tensile Test Machine, as well as well-equipped Physical Laboratory and Electrical Laboratory.

Advanced Manufacturing Equipments
The company holds the most advanced Automatic Silicone Injection Molding Machines and Voice-operated Displacement Crimping Machines which means the world's most advanced process technology level.
 

Exhibition

We have been participating in various exhibitions at home and abroad from 2010 to 2019. At the exhibition, relevant people from the industry and us saw our products directly and closely.

 

Certifications

We have implemented advanced management and set up a strict quality management system according 1- 1509001 : 200S. All the products' quality requirements comply with IEC61109, IEC61952, IEC62231, G3/T19519-2004,GE/T 22079-200s, DU/T 1048-2007.DL/T810-2002 and TE/T3199.2-200g Standards, etc

Packaging & Shipping

All insulators are packed in weatherproof containers in order to protect the products during land, air and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. Special packaging arrangements can be accommodated upon the users' request. 

Each insulator unit is marked with the name or trade mark of the manufacturer and the year of manufacture in accordance with IEC 61952 and means to ensure a system of trace-ability for each of the component parts. In addition, each insulator unit is marked with the specified mechanical failing load in conformity with lEC 61952 and client' requirements.
 

FAQ

1. Q: Are you the factory or trading company?
A: We are factory who was founded in 2008. We also source all the items for the clients.

2. Q: What're your main products?
A: insulators, the hardware of all kinds for high-voltage applications and related products.
 
3. Q: Can I get some samples?
A: Yes, sample order is available for quality check and market test.
 
4. Q: What's your payment terms?
A: We usually accept :Payment Term: 30% T/T after order confirmed, balance 70% before shipment. L/C is also available.
 
5. Q: How can you control your quality? 
A: For each production processing, we have a complete QC system for the chemical composition, physical and electrical properties. After production, all the goods will be tested according to related standards, and the ex-factory test reports will be sent along with shipment documents.
   
6. Q: Does your company accept customization?
A: We accept OEM service.
 
7. Q: What's your warranty terms?
A: We offer 24 months warranty terms.
 
8. Q: Do you have the products in stock?
A: Depends on your request, we have standard models in stock. Some special product and big order will be newly produced according to your order.
 
9. Q: What do you have for the certificate?
A: ISO9001, ISO14001, ISO45001, Type test etc.
 
10. Q: How to become the agents for Line?
A: We welcome you to be Line's agent. 
We will depend on the sales turn over and also do research on your market. If you have interest, let us discuss more!
 
11.Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.