Highly Automated Machine Truck Carriage Board Roll Forming Machine For Metal Steel
Truck carriage board roll forming machine is an automatic machine, used for making carriage top, bottom, and side plate" of truck carriage plate
Production process
The production line is carried out according to the following process:
Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.
DRAWING
Material |
hot rolled steel plate |
Yield strength of raw materials |
235Mpa |
Tensile strength of raw materials |
450Mpa |
Coil OD |
≤Ф1300 mm |
Coil ID |
Ф508 |
Strip width |
≤1000mm |
Strip thickness |
1~1.2mm |
Single roll weight |
≤7000 kg |
No |
Items Name |
Specifications |
1 |
Decoiler |
Single head mode, single support Coil ID: Ф508 Coil OD: Ф1300mm Strips width: 1000 mm Max. weight: ≤7000 kg |
2 |
Leveling Machine |
5 roller leveling Maximum working speed: 20 m/min, Maximum leveling roll width: 300mm, Adapt to the maximum roll thickness: 2.0mm Motor power of leveling machine: ≈5.5Kw (subject to final design) |
3 |
Servo Feeder |
Maximum feeding speed: 20m/min Maximum allowable feeding width: ≤1000mm Allowable feeding thickness ≤1.2mm Single feeding error: ≤±0.2mm (the tolerance is not cumulative) Servo motor brand: YASKAWA, Japanese Servo motor power: ≈5.5Kw (subject to the final design) |
4 |
Punching&Pre cutting Machine |
To complete the punching of the pre-cut hole on the profile. |
5 |
Quick Change Roll Forming Machine |
There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft). Archway material: QT450. 8/13 Quotation documents Roller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50 Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sorties Shaft diameter of forming machine: φ70mm (subject to final design) Motor power: 55kw Maximum linear speed: 2~8m/min |
6 |
2 sets of spot welding machine |
Structure: The main components include shearing frame, cutting die, hydraulic system, etc. The cutter mode adopts double-edged cutting. Cutter material: Cr12MoV (hardness after quenching is HRC58~62) Sizing accuracy: ±1mm |
6 |
Hydraulic Cutting |
The cutter mode adopts blanking shearing Blade material :Cr12MoV (hardness after quenching HRC58~62) Parameter :cutting accuracy:±1.5mm |
7 |
Electrical Control Cabinet |
PLC: Mitsubishi Inverter: Delta Touch screen: Vinylon (Taiwan, China) Encoder: Omron (Japan) Servo controller: Yaskawa (Japan) |
8 |
Hydraulic System |
Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade |
THE TRUCK SIDE ROLL FORMING MACHINE SHOW
WORKPIECE SHOW
1.we adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.
2.Individual gearbox for each archway rollers set, to assure the precision of the profile.
Compared to simple flat plate+chain driven, the structure and performance is more stable, firm and durable
3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while
other suppliers only rough steel welded.
4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost
5.Professional Germany roller design software-Copra
6. Our price is most reasonable based on the top quality in this field
7. Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.
About us
Our workshop started since the year of 2008, built by our founder member Mr. XU, who was worked as leader engineer for first-class roll forming department in SINOMRCH(China National Machinery Industry Corporation). After years of development, we have exported to many countries in the world such as Italy, Ecuador, America, India, Indonesia, Philipines, Brazil, Thailand, Vietnam, Russia, Malaysia, Peru, Korea etc. and gained high reputation from our customers and the agents. Up yo now, our workshop space around 5000 square meter, the annual capacity is 20-30 lines.
1. OEM Design&Production
Our active engineer and design team can make the special machine according to customer's special requirements.
2. Delivery in Time Assurance
We assure the machines your ordered will delivered at promised time
3. Free Installation&Training
We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training; installation operation video provided
4. Your Payment Protection
You can pay through Alibaba to protect your advance payment
5. Online Factory Inspection Service
The factory inspection before your order, will be provided online by video meeting app, like room, wechat,skype etc..
6. Long Life Maintenance of Machine
We keep provide the maintenance for all machine life
7. International Third Party Inspection Supported
You can appoint the international third party party, such as TUV, SGS,BV, do inspection before shipment
1. What's your advantage ?
A: We assure each machine dispatched from our factory a long-life usage with easy operation and humane design.We consider help our customer to hence the production efficiency and save your human power as our aim.
2. How l believe you?
A: Welcome to visit us to check our plant and ability, the payment method can be chosen and the third party inspection through Alibaba is available.
3. What about the warranty of your products?
A: We provide 12 months warranty since the machine arrived at customer site , free charge of spare parts and oline maintenance service
4. Where are you? Can l visit you?
A: our factory located in Shandong province, china, welcome to visit us at any time.
5. How about the delivery time?
A: For standard model, the delivery usually 25 days since the advance payment receipt. For the customized products, the delivery time will follow our agreement with customer.We never receive any complain from our customers for the delivery time
6. What kind of payment does your company support?
A: TT,100% LIC at sight,Cash, Western Union are accepted. If you have other payment terms, welcome discuss with us.