Product Description
PJ-S-644 2000 Degree Vacuum Debinding and Sintering Furnace
Designed for Real custmers Requirements.
Brief introduction:
The equipment is a complete debinding & sintering furnace with complete supporting facilities, compact structure and reasonable layout. The equipment is safe, reliable, beautiful, advanced in technology, simple in operation, convenient in maintenance, and can work efficiently for a long time. The materials, design, electrical and manufacturing of the equipment meet the requirements of relevant European standards.
Product Parameters
Standard model specification and parameters
| ITEMS |
Parameters |
| Structure |
Horizontal single chamber with 1 door in front |
| Function |
Debinding; Vacuum sintering; Atmosphere sintering (Ar) |
| Hot zone dimension |
600*400*400 mm (Depth*Width*Height) |
| Loading Capacity |
200 kg |
| Body Structure |
Horizontal, double layer body |
| Max design temperature |
2100ºC |
| Working Temperature |
2000ºC |
| Temperature control accuracy |
±1ºC |
| Temperature uniformity |
≤±5ºC (in 1300ºC) |
| Ultimate Vacuum pressure |
≤ 5*10-2 Pa |
| Pressure raise rate |
<0.6 Pa/h |
| Debinding method |
Negative pressure, partial pressure, 1-zone atmosphere pipeline distribution, Two-stage condensation; Temperature controlled water temperature for wax drainage.(optional) |
| Debinding rate |
>99.5% |
| Wax collect rate |
>95% (Test by Paraffin Wax) |
| Power input |
380V±10%,50HZ/60HZ,3PHASE |
| Heating power |
≤120 KW |
| Control method |
Industrial computer + intelligent instrument control |
| Temperature measure device |
B type Platinum thermocouple is used within 1300 ° C,
and infrared temperature measurement is used at 1400 ° -2000 °. |
| Gas recharge pressure |
5 Bar |
| Power control method |
Thyristor phase shift regulation |
| Working condition requirement |
| Cooling gas |
Inert gas (purity>99.999%) |
| Compressed air |
Pressure >0.6Mpa |
| Cooling water |
PH value: 7.5-8
Carbonate hardness: 6-14
Salt content max.: 2000 mg/l
Chlorine content max.: 100 mg/l
Metal content max. :0.5 mg/l
No impurities and algae gas source |
Relative information
Hi,my friend, thanks for checking Paijin Vacuum furnaces. I will show you why our products are your best choose.
Technical advantages:
- Energy saving: By using our self-owned registered patented technology of energy saving, our furnaces saves 20%-40% energy than other brands in heating. Reduces muh cost.
- High Intelligent Control system:All our furnaces are equiped with our high intelligent control system, it can realize one button operation by the recorded data and record the processs in Computer.
- Advanced Voltage control technology, lower current in same power to avoid the melting of cables, and raise safety level.
Process
This furnace is good to be applicated in the follow process:
Annealing
Tempering
Brazing
Debinding & Sintering
Hardening
In Vacuum and Atmosphere conditon.
Payment terms and ordering process:
We accept paymen by TT:
20% TT in advance, 50%TT after confirmation of drawings and 30% TT after PSI but before loading on board
or 100% LC at sight.
Ordering Process:
Confirm user's technical specification requirement----Quotation with specification---confirm specification and other terms---sign contract--first payment or Issurance LC----Drawing confirmation----Manufacturing---Preshipment inspection and training---Shipment----field service like installation and commission(optional)---after sales service
Produce time and delivery schedules:
According to different model and requirements about the furnace, It need about 3-8 monthes for the produce of the furnace.
After the finish of the furnace, User's representatives are invited to visit our factory and inspect the furnace in our factory.Meanwhile,we can supply 1-2 weeks free training courses for them in our factory.
After the pre-shipment inspection and final payment, we will arrange the shipping within one week.
Quality Control:
Quality is the spirit of the products, is the key point decide a factory's future.Paijin take quality as the most priority issues in our daily work.To ensure the good quality of our products, we paid much attention on 3 aspects.
- Most important: Human. Human is the most important point in every work. We have complete training courses for every new worker, and we have rating system to rate every worker to a level (junior, middle, high), different level workers are apponted to different jobs with different salary. In this rating system, it's not only the skills, but also rate in responsibility and error rate, executive power etc. By this way, workers in our factory are willing to do the best in his work.And strictly follows the quality management rules.
- Best materials and components: We only purchase the best materials on market, we know that saves 1 dollar in material would cost 1000 dollars in final. The key parts like electric components and pumps are all brand products like Siemens, Omron,Eurotherm, Schneider etc. For the other parts made in China, we choose the best factory in industry and signed product quality guranntee contract with them,to ensure every component every parts we use in the furnace is the best quality products.
- Strict Quality management: We have 8 quality check points in the processes of furnace producing, Examination in each check point is carried by 2 workers and 1 factory manager is responsible for it. In these check points, materials and components, and every aspects of the furnace are double checked to ensure its quality. At last, before the furnace leaves factory, it should be final checked with heat treatment experiments.
Packages and Shipping:
We have much experience in the packages and shipping, our furnaces are usually shipped by rail or by sea. Sometimes small parts my shipped by air. The main body will be fixed in the container by steel ropes and other parts will be packaged in wooden cases.
After sale service:
a. Quality Guarantee
We supply a guarantee period of 12 months reckoning from the date of commissioning of the furnace against all defects or failures due to faulty design, material, or workmanship. But within 18 monthes after the furnace is deliveried from our factory.
b. Backup support for provisioning of spares for 15 x years.
c. Technical Support:We supply 15 years free online technology support for our furnaces.
Company Profile
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