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Pemasok yang Diaudit Discover the exceptional versatility of PCD dies from Tian Chang Shuangyuan Metal Products Co., Ltd. These cutting-edge tools are designed for both wet and dry drawing processes, excelling in long cycle production and drawing abrasive wire. They outperform TC, SSCD, and ND dies in terms of durability and performance.
Unlike natural diamond and tungsten carbide, PCD is an engineered material that enhances product diversity while reducing overall tooling costs.
| Application scenario and standard control | ||
| For diamond wire busbar,steel cord,rubber tube wire,etc | ||
| Project | Standard | |
| D<0.1mm | D+0.3um | |
| 0.1mm≤D<0.2mm | D±0.5um | |
| Reduction Angle | 8°±1° | |
| Bearing Length | 20%-40%D | |
| Ovality | ≤0.2um | |
| Entrance /exit angle | 60°±10° | |
| Back relief | 10°±2° | |
| Concentricity | ≤15um | |
| Remark: It is recommended to use imported polycrystalline drawing die,Sumitomo 805f blanks. The above criteria are for reference |
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Application scenario and standard control For stainless steel wire,spring wire,welding wire,etc. |
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| Project | Standard | |
| Entrance angle | 30°±5° | |
| Reduction Angle | 14°±2° | |
| Bearing Length | 40%-80%D | |
| Ovality | ≤lum | |
| Exit angle | 50°±20° | |
| Back relief | 15°±5° | |
| Remark It is recommended to use CD die and import PCD die. The above criteria are for reference |
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| Application scenario and standard control For enameled wire,copper wire,aluminum wire,copper clad aluminum wire,gold wire,silver wire and other non-ferrous metal wire |
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| Project | Standard |
| Entrance angle | 30°±5° |
| Reduction Angle | 16°±2° |
| Bearing Length | 20%-50%D |
| Ovality | ≤lum |
| Exit angle | 50°±20° |
| Back relief | 15°±5° |
| Remark: It is recommended to use ND die,imported PCD die and CD drawing die.It is suitable for multi head wire drawing machine The above cnteria are for reference |
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| STANDARD SPECIFICATIONS | |||
| Reduction angle and Bearing length | Soft wire products... copper wire,aluminum wire, brass wire,gold wire,etc Hard wire products... Stainless steel wire, copper lated steel wire, galvanizde steel wire. brass plated steel wire tungsten wire,etc |
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| Reduction angle and Bearing length |
Soft wire products |
Hard wire products |
|
| 5%-8% | 12°±2° | 8°±1° | |
| 8%-12% | 14±2° | 10°±1° | |
| 12%-16% | 16°±2° | 14°±1° | |
| 16%-25% | 20°±2° | 15°±1° | |
| 25%-35% | 23°±1° | 17°±1° | |
| Bearings length | 0.2-0.5d | 0.3-0.8d | |
| Standard configurations for other wire types also available. | |||
Introducing the cutting-edge wire drawing material from Tian Chang Shuangyuan Metal Products Co., Ltd.
Suitable for a wide range of applications, from large drawings to ultramicrodrawings, our Decobalt polycrystalline material guarantees precise embryo sizing and maximum reaming size.
Experience unparalleled performance with the longest life material available in the market today, ensuring high productivity and minimal downtime. The unique physical properties of our artificial polycrystalline material result in superior roundness, even in the presence of mold wear, enhancing the quality of your wire products.
Upgrade your wire drawing process with precision-engineered PCD wire dies from Tian Chang Shuangyuan Metal Products Co., Ltd. Our custom tools are designed to meet your extrusion needs with superior quality and durability.
Trust Tian Chang Shuangyuan Metal Products Co., Ltd. for all your diamond wire drawing die requirements. Elevate your production process with our high-quality tools.
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