Informasi dasar.
After-sales Service
on Site
Jenis Produk
Butiran metering
Mode Pengumpanan
Satu Umpan
Struktur Perakitan
Metering Tipe Integral
Sistem Keterlibatan
Segala sesuatu yang bertautan
Paket Transportasi
Wooden Case
Deskripsi Produk
Laser Filter
Product Description
High performance filter for continuous contaminant discharge
It is a kind of plastic screen changer or filter which does not need to install a mesh.
This kind of melt filter mainly used on the waste plastic recycling granulator, it is used as the coarse filter(the first step of filtration), usually it is used combination with our other types hydraulic screen changer, such as the plate type hydraulic screen changer, double piston screen changer and so on.
Your benefits• Extremely efficient filtration - including aluminumand elastomers
• Constant process pressure
• Short material and contaminant residence times in the melt filter
• Closed system, no contact with outside air
• Run automatically for several weeks or months
without changing the filter.
• Low melt losses even with high contamination Laser type no mesh filter is designed with two pieces of rotary filter plates, which can be self-cleaning, and the melt continuously flows into the filter plate from the outside to the inside. The scraper removes impurities remaining on the surface and sends them to the discharge system. Therefore, the whole system can realize the full-automatic uninterrupted operation , and sometimes the filter plates and scraper is not replaced for several weeks or even months - the melt loss is minimal, and the melt can be mixed and homogenized better.Features:• Continuous cleaning: high throughput even with heavy contamination
• Constant pressure operation =stable, continuous process
• Extremely low melt lossAccessories
• Laser Filter
• Heaters
• Breaker plates
• Safety guards
• Hydraulic power station Options
• Connection adapters
• Support frame
• Controls
• Filter mesh/screen How the laser filter works:
1. Coming from the extruder the contaminated plastic melt flows via a circular distributor ring into the housing between two parallel configured laser-drilled screen plates.oming from the extruder the contaminated plastic melt flows via a circular distributor ring into the housing between two parallel configured laser-drilled screen plates.
2. The melt is pressed through the screen plates, flows through and leaves the filter in a clean state via the collection channel.
3. The contaminant particles collect on the screen as the melt flows through. A scraper disc with two scrapers on each side rotates between the screen plates. The pressed on scrapers lift the contaminants immediately from the smooth, hardened screen discs and forward them directly to the discharge system.
Product Parameters
Packaging & Shipping
Anji will choose the most reasonable packing material and packing dimensions for our product, all wooden case package is fumigated, and dimensions are designed to be economical to container shipment. For shipping, we usually work on FOB/CFR/CIF. We will supply related report and packing pictures of products before shipment to customers.
Company Profile
About Us
ANJI HENANPLASTIC MACHINERY CO., LTD was established in 1992 based in Zhengzhou, Henan Province, China. For more than 30 years, Anji has been dedicated to the R&D, manufacturing, and industry promotion of polymer melt filtration systems and melt pumps. Today Anji proudly owns a team 80 employers, mostly highly skilled workers with rich experience in the design, manufacturing, and applications of screen changers and melt pumps for polymer extrusion industry.
Our products were exported to Singapore, India, Thailand, Korea, Malaysia, Japan, Philippines, Indonesia, UAE, Iran, South Africa, UK, Germany, Turkey, Spain, Bulgaria, Italy, Slovenia, Argentina, Peru, Colombia, Mexico, USA, Russia, and Australia, etc. Anji Plastic Machinery Manufactory focuses on the research and application of polymer melt filtration technology, from manual operation hydraulical operation to PLC programmable, continuously adopted the state-of-the-art technology, to provide reliable and leak-free processing.
Anji Screen Changers ( Melt Filter) improve the quality of the polymer products by removing contaminants and defective solids in polymer melt. Screen Changer can be fitted to any new or existing extruder, melt pump, reactor or any extrusion line in plastics extrusion processing: the resin granulation process after polymerization, engineering polymer compounding, pelletizing, plastic recycling granulator, blown and cast film extrusion, sheet extrusion, pipe and profile extrusion, spun-bonded and melt-blown nonwovens, etc.
After Sales Service
Commissioning
We provide the operation manual for customers to gudie to install the screen changer, and at the requirement of user, salers should send technician to install and commissioning the die at site of Buyers, expenses of the trip should be borne by Buyers.
After-sales service
12 months with proper operation by user, all the spare parts shall be replaced free of charge under guarantee period, fee for transportation and packing will be borne by users
Certifications
FAQ
What is screen changer?
Screen changer includes one or more filter devices. When the polymer fluid flow enters the filter device, the contaminants in the melt is blocked in one side of the filter. The filter is supported by a breaker plate, while the breaker plates are installed in the support carriage; support carriage parts can move, stay in the work place or non-working position.
Screen changer is available supporting the device as following: extruder, melt pump, reactor or other extrusion lines. It can be used to filter any type of polymer and thermoplastic.
Why you need melt filtration device?
As quality specifications become tighter and the need to use more recycled materials becomes more prominent, more and more extrusion processors are examining their options in melt-filtration technology. There are three basic reasons why you need melt filtration:
1. Product quality specifications mandate visual or mechanical properties that cannot be maintained without filtration.
2. Downstream equipment may become damaged by contaminants in the melt.
3. Additional melt pressure is needed to improve melt quality.
It is likely that most extrusion processors will fit into one of the above categories, and that they will find a simple breaker plate unsatisfactory due to the time required disassembling and reassembling the device. The alternatives considered here are various types of screen changers, though other types of filters may be used for special purposes, like high output rates and very tight filtration requirements.
Common uses for screen changers are:
Bulk polymer production from a reactor i.e. producing pellets.
Extrusion lines for compounding polymers, blown film, cast film, sheet, pipes, profiles, plastics recycling.
Different types of Screen Changers are available, to cater for different applications and process requirements. Manual type or slow speed screen changers require the production line to be stopped for a short time to enable the filter to be changed, other types, operating at high speed, can change filter without stopping or slowing down the extrusion process.
For the production of blow film, sheet, pipes, etc, continuous flow screen changers are the most suitable type as the melt continues to flow during a screen change.
Each type of Screen Changer is available in different sizes, to cater for different output requirements. Anji Screen Changers are available from 30mm diameter for polymer outputs of 100 kg/h to the massive Extended Area for outputs up to 60,000 kg/h. For new or existing lines, Anji can design and manufacture adaptors, which may be required to connect the Screen Changer to the rest of the line.
How to choose a suitable screen changer?
As for screen changer, we need to be told as follow:
1. What is the processed material, PP/PE/ABS/PET? Is it new material or reclaim material?
2. Is the extruder single screw or twin screw? What size is the screw diameter?
3. Production capacity (Kg/h)? Max operating pressure?
4. What is the finial products, plastic pipe or sheet, pellets?
5. Do you require continuous or discontinuous process?
According to the technical feedback, we will suggest that screen changer more suitable your processing requirement.
What are the benifits of screen changer on extruder?
1. Improve the quality of the final products
2. Greatly improve the plasticizing of the raw material
3. Make the product structure more homogeneous and product surface smoothness
4. Protect the down stream equipments, such as ANJI melt pumps and the extrusion dies
What are the benifits of melt pump on extruder?
1.To improve the stability of the product size
2. Melting quality control
3. Increase output
4. Reduce the raw materil consumption
5. Improve the flexible of the extruder
6. Protect the extrusion die ,extend the service life of the extruder
What are the benifits of installation the screen changer and melt gear pump together?
1. Improve the melt plasticaction
2. Improve the quality of the products
3. Extend the service life of the extruder
4. Greatly increase the output of the products
5. Reduce the labor interference
6. Reduce the unqualified products
What do we need to pay attention when using the screen changer nad melt pump?
1. We should operate the screen changer and melt gear pump as the safety manual, prevent an electrical shock
2. To prevent ourself scald
3.Do not disassemble the screen changer and the melt gear pump, any questions, please contact with the supplier
Alamat:
No.62 Huayuan North Road, Jinshui District, Zhengzhou, Henan, China
Jenis Usaha:
Produsen/Pabrik
Jangkauan Bisnis:
Kesehatan & Obat-obatan, Kimia, Mesin Manufaktur & Pemrosesan, Pengemasan & Percetakan
Sertifikasi Sistem Manajemen:
ISO 9001
Pengenalan Perusahaan:
ANJI HENANPLAV PERMESINAN Co., Ltd telah didirikan di 1992 tempat di Jiaosua, Provinsi Henan, Cina. Selama lebih dari 30 tahun, Anji telah didedikasikan untuk R&D, pabrik dan pengembangan industri sistem penyaringan peleburan polimer dan pompa melebur. Hari ini Anji dengan bangga memiliki tim 80 majikannya, terutama tenaga kerja yang sangat terampil dengan pengalaman tinggi di bidang desain, manufaktur, dan aplikasi penukar layar dan pompa untuk industri ekstrusi polimer.
Produk kami diekspor ke Singapura, India, Thailand, Korea, Malaysia, Jepang, Filipina, Indonesia, UEA, Iran, Afrika Selatan, Inggris, Jerman, Turki, Spanyol, Bulgaria, Italia, Slovenia, Argentina, Peru, Kolombia, Meksiko, USA, Rusia, dan Australia, Dll.
Selain itu permukaan Mesin plastik Anji memfokuskan pada penelitian dan penerapan teknologi filtrasi cair polimer, dari operasi antar operasi secara manual sampai PLC yang dapat diprogram, terus mengadopsi teknologi canggih, untuk menghasilkan pemrosesan yang andal dan bebas bocor.
Anji Screen Exchanger (melebur Filter) meningkatkan kualitas produk polimer dengan membuang kontaminan dan kotoran yang terkandung dalam peleburan polimer. Pengganti layar dapat dipasang ke metering baru atau sedia ada, pompa cair, reaktor, atau saluran ekstrusi apa pun dalam pemrosesan plastic ekstrusi: Proses pengiulasi resin setelah polymerization, polyekayasa polimer, pelLEzing, grantcriming, grulator daur ulang plastik, pengekstrak film dan plaster, ekstrusi lembaran, polymer dan ekstrusi profil, anyam, dan menghasilkan bukan tenunan yang menempel, dst